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Commissioned Projects

Kaashyap Envergy has done many projects around the world

At Kaashyap Envergy Infrastructure Pvt Ltd, we take pride in delivering innovative infrastructure solutions that promote sustainable growth and environmental preservation. Our project portfolio demonstrates our commitment to renewable energy, wastewater management, and biogas production, catering to industries across geographies. From sugar factories to palm oil mills, we specialize in building environmentally efficient and economically viable systems that generate energy and conserve resources.

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Gadag, Karnataka

The project at Vijayanagar Sugars Private Ltd showcases Kaashyap Envergy’s advanced solutions in wastewater management and renewable energy generation, setting a benchmark for sustainable practices in the sugar industry.

Technologies Developed
  1. Anaerobic Digestion – Converts waste to biogas.
  2. Bio-Tower – Bridges anaerobic and aerobic treatment.
  3. Aerobic Unit – Polishes water for reuse.
  4. CBME – Removes color and solids.
  5. AI & IoT – Monitors and optimizes operations.
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Impact
  1. Energy – Generates power and reduces emissions.
  2. Water – Enables water reuse and meets ZLD norms.
  3. Efficiency – Cuts costs with AI-driven maintenance.
  4. Compliance – Meets environmental rules.
  5. Scalable – Supports future BioCNG production.
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Kagwad, Karnataka

This Project highlights Envergy’s innovative solutions, ensuring efficient waste-to-energy conversion while conserving resources. One of the few Sugar ETP having Biogas capture from Sugar factory effluent.

Technologies Developed
  1. Bio-Tower Technology – First in India, boosts energy efficiency between anaerobic and aerobic stages.
  2. Anaerobic Digestion – Converts sugar effluent to methane-rich biogas.
  3. Aerobic Polishing Unit – Further refines treated water for reuse.
Impact
  1. Energy Production – Captures biogas for internal power needs.
  2. Cost Savings – Reduces dependency on external energy sources.
  3. Water Reuse – Enables water recycling, reducing freshwater usage.
  4. Sustainability – Complies with environmental norms and minimizes waste.

 

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Kualalumpur, Malaysia

This Project demonstrates advanced biogas solutions, enabling energy generation and environmental compliance. Malaysia‘s First ever Tank based Anerobic Digester system for Palm oil Mill effluent was constructed and commissioned successfully under the FIT(Feed-in-tariff) program launched by The Government of Malaysia.

Technologies Used
  1. Tank-Based Anaerobic Digester – First of its kind in Malaysia for palm oil mill effluent (POME).
  2. Biogas to Power System – Converts biogas to electricity under the Feed-in-Tariff (FIT) program.
  3. CBME Technology – Ensures treated water meets high-quality standards.
Impact
  1. Renewable Energy – 2.0 MW power generated from biogas.
  2. Carbon Reduction – Cuts methane emissions by capturing and using biogas.
  3. Water Reuse – Treats effluent for safe discharge and reuse.
  4. Sustainability – Sets a model for palm oil industries, aligning with Malaysia’s green energy goals.
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Harihar, Karnataka

First ever Hybrid CSTR Technology-based anaerobic digester for Marigold flower processing effluent (COD:60,000mg/l) for a Multinational company having operations in India, China, US and Europe. The CBME unit returned colorless water as below.

Technologies Used
  1. Hybrid CSTR Anaerobic Digester – Treats high-COD marigold flower processing effluent.
  2. CBME (Continuous Bi-Polar Mode Electrocoagulation) – Produces colorless water by removing solids and contaminants.
  3. Advanced Effluent Treatment System – Ensures water reuse and discharge compliance.
Impact
  1. Effluent Management – Effectively treats challenging industrial waste with high organic content.
  2. Water Reuse – Reduces freshwater dependency with colorless water recovery.
  3. Cost Savings – Lowers operating costs by minimizing chemical treatments.
  4. Sustainability – Supports environmental norms, ensuring green operations.
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Malaysia

This project exemplifies efficient biogas utilization, turning POME waste into sustainable energy, promoting environmental stewardship, and contributing to Malaysia’s green energy goals.

Technologies Used
  1. Anaerobic Digestion System – Processes Palm Oil Mill Effluent (POME) to generate methane-rich biogas.
  2. Biogas-to-Power Conversion – Converts captured biogas into electricity through high-efficiency generators.
  3. Feed-in-Tariff (FIT) Integration – Aligns with Malaysia’s FIT program, ensuring sustainable energy production.
Impact
  1. Renewable Energy Generation – Produces 2.0 MW of electricity, reducing fossil fuel dependency.
  2. Methane Capture – Prevents methane emissions, reducing environmental impact.
  3. Sustainability – Supports circular economy by converting waste into energy.
  4. Operational Efficiency – Optimizes energy use, reducing costs for palm oil mills.

 

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Kothakota, Telangana

First Ever Distillery condensate treatment plant based on following four technologies

Technologies Used
  1. EGSB Anaerobic Digester – High-rate system for efficient biogas production from distillery condensate.
  2. IITH-Kaashyap ABT (Algal Bacterial Tower) – Enhances biological treatment and nutrient removal.
  3. IITH-Kaashyap-n SBR (Novel Sequential Bio Reactor) – Provides advanced biological wastewater treatment.
  4. IITH-Kaashyap CBME (Continuous Bi-Polar Mode Electrocoagulation) – Removes color and fine contaminants for water reuse.
Impact
  1. Biogas Generation – Converts waste into energy, reducing carbon emissions.
  2. Water Reuse – Enables recycling of treated condensate, minimizing water consumption.
  3. Operational Savings – Lowers costs by generating renewable energy on-site.
  4. Sustainability – Complies with environmental regulations, ensuring eco-friendly operations.

 

Projects Under Execution

Kaashyap Envergy Infrastructure Pvt Ltd is executing various cutting-edge bioenergy and sustainable infrastructure projects aimed at producing Bio-CNG and promoting environmental preservation. Below are the ongoing projects with key details:

Siddhasiri Ethanol & Power
Chincholi (KA)

  • Focus: Production of ethanol and power using sustainable methods.
  • Technology: Advanced biogas reactors integrated with high-rate anaerobic digestion.
  • Objective: Generate biogas from organic waste streams to power plant operations and reduce emissions.
  • Outcome: The biogas generated will be purified to produce Bio-CNG, lowering carbon footprint and creating an alternate fuel source.

Core Green Sugar & Fuels (P) Ltd Yadgir (KA)

  • Focus: Waste-to-energy solutions using sugar factory effluents.
  • Technology: Biogas generation from press mud and other industrial byproducts through EGSB (Expanded Granular Sludge Bed) digesters.
  • Outcome: The captured biogas will be refined into Bio-CNG for commercial use, supporting sustainable energy goals while minimizing industrial waste.

S.E. Agro Pvt Ltd,
Rajahmundry

  • Project Type: Agro-industry waste management and biofuel generation.
  • Technology: Custom anaerobic digestion system for high-strength organic waste generated from agri-processing units.
  • Goal: Convert agricultural waste streams into clean Bio-CNG and process wastewater for reuse in agriculture.
  • Outcome: Supports circular economy practices by utilizing waste as a resource and promoting sustainable energy.

NSL Sugars Ltd, Koppa Unit,
Karnataka

  • Focus: Comprehensive wastewater management and biogas production.
  • Technologies Used:
    • IITH-Kaashyap-ABT (Algal Bacterial Tower)
    • IITH-Kaashyap-n SBR (Novel Sequential Bio Reactor)
    • CBME (Continuous Bipolar Mode Electrocoagulation)
  • Objective: Treat sugar and distillery wastewater while capturing energy in the form of methane-rich biogas.
  • Impact: Reduced environmental pollution and production of renewable Bio-CNG for energy use.                              

REPA BVS Bio-energies Pvt Ltd,
Hyderabad

  • Project Type: Bio-CNG production for industrial and commercial applications.
  • Technology: Hybrid CSTR (Continuous Stirred Tank Reactor) for biogas production from varied feedstocks.
  • Target: Develop a self-sufficient renewable gas ecosystem, providing energy for industries, reducing dependency on fossil fuels, and minimizing greenhouse gas emissions.
  • End Product: Bio-CNG ready for sale to oil marketing companies, industries, and commercial users.